Professional On-Vehicle DPF Cleaning Machine
ReadyFAP GEA 0039 is a compact professional system for cleaning DPF/FAP particulate filters directly on the vehicle without removing the filter.
It is designed for automotive workshops, diesel specialists and maintenance centers looking to introduce an efficient DPF cleaning service without the investment, space and infrastructure required by a large off-vehicle industrial cleaning machine.
ReadyFAP provides an attractive solution for workshops searching for an on-vehicle DPF cleaning machine, DPF cleaning equipment without filter removal or a compact DPF service system.
DPF Cleaning Without Removing the Filter
The key advantage of ReadyFAP is the ability to perform the treatment while the particulate filter remains installed in the vehicle.
The operator does not need to remove the complete DPF assembly before treatment, helping reduce labor requirements in applications where filter removal is difficult or expensive.
The machine connects to the filter system through the pressure-sensor circuit, while the automatic software guides the operator through the procedure.
This makes ReadyFAP particularly relevant for workshops offering DPF cleaning without removal, on-car DPF cleaning and professional on-vehicle particulate filter treatment.
Compact DPF Cleaning Equipment for Automotive Workshops
ReadyFAP weighs approximately 11 kg and operates from a standard 220 V power supply.
Its compact dimensions allow the unit to be positioned next to the vehicle without requiring a dedicated industrial washing area.
For workshops wanting to introduce DPF cleaning without investing in a large off-vehicle cleaning station, ReadyFAP provides a strong balance of functionality, portability and investment cost.
Connection Through the DPF Pressure Sensor
ReadyFAP is designed to connect to the particulate filter system through the DPF pressure-sensor line.
Where a vacuum sensor is used, the connection can be made upstream of the system.
Depending on the vehicle configuration, other connection points may also be possible, including locations associated with the temperature probe or lambda sensor.
This flexibility allows the machine to work with a wide range of DPF/FAP system layouts.
Automatic On-Car DPF Cleaning Process
Once the machine is connected and the treatment liquids have been prepared, ReadyFAP manages the main cleaning stages automatically.
Dedicated software guides the operator and controls the procedure, reducing the amount of manual intervention required.
The system provides three different washing cycles, a flow indicator and multiple vacuum-test functions, helping the operator select and monitor the treatment according to the application.
During the final stages, the operator may be required to increase engine speed to assist the expulsion of residues through the exhaust system.
STEP1 and STEP2 Cleaning and Rinsing System
ReadyFAP can operate with a two-stage treatment system.
STEP1 is used for the initial cleaning phase, while STEP2 performs the rinsing stage.
The machine features a dual-tank configuration, allowing automatic management of the process when two treatment liquids are used.
This helps standardize the cleaning procedure and reduces the need for manual switching between stages.
Dual Tank and Automatic Operation
The dual-tank system allows the cleaning and rinsing liquids to be prepared before the treatment starts.
Once the machine is connected to the vehicle and the program is selected, ReadyFAP automatically performs the main treatment stages.
For a busy workshop, this provides a more structured and repeatable service than manually applying cleaning chemicals.
10-Inch Touchscreen and Guided Operation
ReadyFAP is equipped with a 10-inch touchscreen display for access to the machine software and operating procedures.
The interface guides the technician through setup and treatment.
For workshops introducing DPF cleaning as a new service, guided software operation can help simplify technician training and improve process consistency.
Pressure Sensor, Flow Indicator and Vacuum Testing
The machine uses pressure sensing and monitoring functions during the treatment.
ReadyFAP also provides a flow indicator and multiple vacuum-test functions.
These features provide a more controlled workshop process than simply injecting a manual DPF cleaning product into the exhaust system.
More Than a DPF Cleaning Spray
ReadyFAP should not be confused with aerosol sprays or basic manual DPF cleaning products.
A manual product normally relies on the technician applying the chemical through an access point, with limited automation or process control.
ReadyFAP is a professional workshop system with dedicated tanks, automatic software, pressure sensing and controlled cleaning cycles.
This allows a workshop to offer a repeatable service rather than simply selling or applying a cleaning chemical.
On-Vehicle DPF Cleaning vs Off-Vehicle DPF Cleaning
The two methods serve different workshop requirements.
On-vehicle DPF cleaning can reduce labor time when the filter can be treated effectively without removal.
Off-vehicle DPF cleaning provides direct access to the filter and is generally more suitable where deep cleaning, detailed inspection or treatment of severe contamination is required.
ReadyFAP therefore provides workshops with an additional service option and can complement professional diagnostic and off-vehicle DPF cleaning equipment.
Euro 4, Euro 5 and Euro 6 DPF Cleaning
DPF/FAP filters are widely used on diesel vehicles equipped with Euro 4, Euro 5 and Euro 6 emission-control systems.
ReadyFAP can be used on compatible vehicles where the exhaust configuration and connection points allow the specified treatment procedure.
On modern diesel vehicles, the DPF may operate together with DOC, SCR, AdBlue systems and differential-pressure, temperature, lambda and NOx sensors.
Correct diagnosis of the vehicle therefore remains essential before treatment.
DPF Cleaning Equipment for Cars, Commercial and Heavy Vehicles
ReadyFAP is designed for use on cars, commercial vehicles and heavy vehicles, depending on the exhaust-system configuration and available connection points.
Its compact format makes it easy to move next to the vehicle and suitable for workshops with limited space.
This gives the system useful flexibility for multi-brand workshops, diesel specialists, fleets and maintenance centers.
DPF Cleaning and DPF Regeneration Are Different Processes
Search terms such as “DPF regeneration machine”, “on-car DPF cleaning machine” and “DPF cleaning without removal” are often used for related workshop requirements.
DPF regeneration primarily burns accumulated soot by raising filter temperature.
ReadyFAP performs a liquid-based cleaning treatment while the DPF remains installed on the vehicle.
It should therefore be considered an on-vehicle DPF/FAP cleaning system rather than simply a forced-regeneration machine.
When Is On-Vehicle DPF Cleaning Appropriate?
ReadyFAP can be useful where a particulate filter is restricted but does not have severe structural damage.
Typical workshop situations may include increased backpressure, frequent or unsuccessful regeneration, DPF warning lights, reduced engine performance or residue accumulation after proper vehicle diagnosis.
Cleaning cannot repair a cracked, melted or mechanically damaged ceramic substrate and does not correct the engine fault that originally caused excessive DPF loading.
Injector, EGR, turbocharger, sensor and oil-consumption problems should be diagnosed separately.
Final Procedure and Road Test
After the automatic cleaning cycle, the manufacturer specifies a road test of at least 10 km to help completely purge residual material from the exhaust system.
A significant amount of exhaust smoke may be produced during this stage.
The manufacturer also recommends carrying out the cleaning procedure outdoors because of the amount of exhaust gases generated during treatment.
ReadyFAP Technical Specifications
Dimensions: 510 × 320 × 270 mm
Dry weight: approximately 11 kg
Power supply: 220 V
Maximum declared consumption: 0.7 kW/h
Touchscreen: 10"
Tank system: dual tank
Operation: automatic software-guided procedure
Monitoring: pressure sensor and flow indicator
Cleaning programs: three washing cycles
Testing: multiple vacuum tests
Treatment: STEP1 + STEP2 cleaning and rinsing system
Vehicle Connection Equipment
ReadyFAP is supplied with a delivery hose, connecting hose with quick coupling, fittings for connection through lambda-sensor locations, a quick coupling for the differential-pressure sensor and treatment-liquid kits.
Final vehicle compatibility and the correct connection method should always be verified before treatment.
Affordable On-Vehicle DPF Cleaning Equipment for Workshop Growth
ReadyFAP is aimed at businesses searching for an on-vehicle DPF cleaning machine, DPF cleaning equipment without filter removal, compact DPF cleaning system or professional workshop DPF cleaner.
Its compact dimensions, approximately 11 kg weight, 220 V power supply and automatic operation make it possible to introduce the service without the investment required for a large industrial off-vehicle DPF cleaning installation.
For workshops looking to offer customers more than one solution for particulate-filter problems, ReadyFAP provides a flexible and commercially attractive addition to the service portfolio.
ReadyFAP is manufactured by 0039 Automotive – GEA S.r.l. and supplied by Lord Industrial Tools, together with dedicated treatment liquids, accessories and technical support.
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